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Your product in the best hands

Air fresheners are no longer traditional consumer products. Fragrance, design and sustainability are just as important as new technologies.

Electric diffusers, refill systems, aerosol-free solutions and the demands of e-commerce are increasing complexity. At the same time, efficiency, flexibility and economic viability must be ensured.

KOCH considers the product, packaging and production process together and develops solutions that operate reliably, are scalable and leave room for future product generations.

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What manufacturers need to address:
  • increasing product and packaging variety
  • high demands on dosing accuracy and process reliability
  • flexible formats and fast changeovers
  • retail and e-commerce requirements
  • sustainable packaging and refill concepts
  • rising energy, material and logistics costs
Hands assembling an air freshener diffuser, open shipping carton in the background

Our know-how makes the difference

New product concepts are changing the requirements placed on materials, processes and packaging. It is therefore essential to align all process steps at an early stage.

KOCH takes a holistic approach to supporting your product. From the first product and packaging concept through assembly and filling to primary, secondary and tertiary packaging, we consider the entire process chain as one connected system.

Different product variants, sales channels and retail and e-commerce requirements are included in the planning process. The result is a solution that operates reliably in daily production, is scalable and leaves room for future developments.

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Tailored solutions for sustainable efficiency

Infographic showing the air freshener process chain: product development, assembly, filling and packaging

How is the global air freshener market evolving? What requirements must products, design, manufacturing and packaging meet?

We analyze your requirements and develop the optimal solution for your product. By harmonizing product, packaging, and production, we create efficient, scalable, flexible, and future-ready concepts.

1. Product and packaging development

We evaluate product and packaging designs, test materials and develop prototypes tailored to your product and designed for efficient machine processing.

Services include:

  • Product and packaging analysis
  • Material testing
  • Prototype development
  • Consideration of retail and e-commerce requirements

2. Product assembly and filling

We develop flexible automation solutions for assembly and filling. Precise process control, integrated inspection and reliable labeling create the basis for reproducible quality.

Services include:

  • Component handling and feeding
  • Assembly
  • Precise dosing and filling
  • Capping
  • Integrated inspection
  • Labeling and traceability

3. Product packaging and logistics

We implement complete packaging processes from primary to tertiary packaging. Product protection, user experience, product variety and the requirements of different sales channels are considered throughout the process.

Services include:

  • Primary packaging
  • Secondary packaging
  • Cartoning
  • E-commerce and shipping packaging
  • Case packing
  • Palletizing
3D visualisation of a modular turnkey production line for air freshener manufacturing

The perfect line for your air freshener

The air freshener market demands intelligent production solutions. New regulations, increasing product diversity, the shift toward e-commerce, ATEX requirements and the growing trend toward electric diffusers and refill systems present manufacturers with complex challenges.

Our modular turnkey lines combine format flexibility, precise dosing technology and energy-efficient processes into a fully integrated production system. From assembly and filling through to packaging.

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When flexibility delivers measurable results

Air freshener production requirements differ depending on the product, format and market. Selected projects show the results that can be achieved with tailored concepts.

30% shorter changeover time

A flexibly configurable solution with fast changeovers reduces setup times and enables the efficient handling of different packaging formats for global markets.

20% reduced material consumption

A customized cyclePac® concept combines reduced material consumption with stable packaging quality.

50% higher performance

A modular high-speed line processes up to 360 refill bottles per minute and supports fast format changeovers.

Up to 60% higher output

A targeted upgrade increased the output of an existing production line to up to 180 packages per minute, without the need to invest in a new machine.

Two people looking at a sustainable cardboard packaging with botanical print

Designed for sustainability. Engineered for production.

Sustainability requirements, new regulations and rising energy and CO₂ costs are driving the shift from single-use plastics toward recyclable carton and refill concepts.

For a sustainable packaging concept to perform reliably in daily production, materials, design, handling, sealing and logistics need to be aligned. Retail and e-commerce requirements also need to be considered at an early stage.

KOCH supports you with product and packaging development, material testing, prototypes and machine-ready concepts. The result is a solution that combines sustainability, process reliability and economic viability.

For European markets, PPWR-related requirements are included in the project assessment.

Discuss your sustainable packaging concept

What motivates our customers motivates us. Working closely with you, we develop flexible, sustainably designed solutions that perform reliably in daily production operations.

Learn more about air freshener solutions with KOCH

The brochure presents specific market and production requirements, project examples, process steps and scalable solutions for product and packaging development, assembly, filling and packaging.

Trust that is measurable: 
References from KOCH

FAQ

Are you planning a new air freshener solution?

Are you developing a new product, looking for greater flexibility or planning to upgrade existing processes?

Talk to us about your requirements. Our experts consider the product, packaging and production process together and define the right next steps with you.

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Do you have questions, specific requirements, or are you interested in our brochure? Simply leave your contact details and we'll be happy to get in touch with you.